Owned by American Airlines - Free PDF Download (2023)

Transcription

1MODEL T-137 CURTIS CHARLATTE AMERICA, INC. 600 MOUNTAIN LANE P.O. BOX 968 BLUEFIELD, VA PHONE: (276) FAX: (276) PARTS FAX: (276) USA AIRWAYS - REVISION D - 9/7/14 THIS GUIDE IS INTENDED FOR USE ONLY WITH MODEL T-137 . OTHER MODELS IN THIS SERIES MAY HAVE DIFFERENT OPERATING CAPACITIES FROM THE T-137 MODEL.

2CHAPTER 3 ILLUSTRATED PARTS LIST TABLE OF CONTENTS CHAPTER/SECTION PAGE I. DESCRIPTION A. Introduction B. General Information II. DRAWINGS AND PART LIST A. Index to Figures B. Illustrated Parts List... Figures through III. LIST OF NUMERICAL PARTS IV. ALPHABETIC LIST OF PARTS V. LIST OF SUPPLIERS NOTICE FOR ADDITIONAL INFORMATION ABOUT PARTS, ASSEMBLY AND TECHNICAL DATA SEE CHAPTER 5. VI. WARRANTY INFORMATION A. Conditions of Sale B. Warranty Conditions Chapter 3 Index Jan.13

3THIS PAGE INTENTIONALLY LEFT BLANK Chapter 3 Contents January 13

4I. DESCRIPTION A. Introduction CHAPTER 3 ILLUSTRATED PARTS LIST The Illustrated Parts List contains exploded and sectional drawings and associated parts list. Replacement parts can be purchased from Charlatte of America, Inc. using the part number listed. An additional column is available for the end user to assign another set of numbers if desired. B. General Information A large number of fasteners used in the unit are metric and are listed by diameter and number of threads. If they are replaced, make sure the grade is 8 or higher. To ensure proper fit and function, use only replacement parts provided by the original equipment manufacturer. Several of the larger components used in the unit can be rebuilt and put back into service. These include the drive motor and the rear axle. Due to the need for special tools and equipment required to rebuild these components, availability may be for service exchange only. Chapter 3 Page 1-1 January 13

5THIS PAGE INTENTIONALLY LEFT BLANK Chapter 3 Page 1-2 January 13

6II. DRAWINGS AND PART LIST A. Index of Figures CHAPTER 3 ILLUSTRATED PARTS LIST Figure Description COMPLETE FRONT AXLE WITH SHOCK ABSORBERS FRONT SUSPENSION WITH SHOCK ABSORBERS RIGHT AXLE ASSEMBLY LEFT AXLE ASSEMBLY FRONT BRAKE CALIPERS REAR DRIVE ASSEMBLY REAR AXLE ASSEMBLY, BRAKE ASSEMBLY REAR AC MOTOR ASSEMBLY SERVICE BRAKES ASSEMBLY BRAKE PEDAL ASSEMBLY PARKING BRAKE PARKING BRAKE LEVER COMPLETE HYDRAULIC SYSTEM WITH ACCUMULATOR AC MOTOR/PUMP SYSTEM TRANSMISSION CONTROL PANEL ELECTRICAL COMPONENTS ACCELERATOR PEDAL ASSEMBLY GAS CONTROLLER ASSEMBLY CA LIGHTING INSTALLATION SEAT INSTALLATION CAB ASSEMBLY PLATE AND HEATER ASSEMBLY COVERS HITCHING OPTIONS Chapter 3 Page 2-1 April 13

7T-137 COMPLETE FRONT AXLE WITH SHOCK ABSORBERS FIGURE: REV /1

8T-137 COMPLETE FRONT AXLE WITH SHOCK ABSORBERS FIGURE: REV ITEM PIECES VENDOR QTY. DESCRIPTION CODE Assembly 1 A00648 FRONT AXLE ASSEMBLY, NESXX COMPLETE A00658 AXLE WELD (WITH BELLCRANK NESXX AXLE WELDED ON) 2 1 See Figure 3 RIGHT AXLE ASSEMBLY 3 1 See Figure 4 LEFT AXLE ASSEMBLY 4 2 A00006 PIVOT AXLE AIV002YU DP Y003005X DRUGE ASSEMBLE VECHB ROLLING A 8 2 PINDER VGFXZ S ADDRESS CAMPANA NESXX A00290 NESXX TENXX TENSE SHEET See Fig. GREASE NIPPLES WITH TROXX BALL JOINT (MULTIPLE LOCATIONS - STEERING CYLINDER NOT SHOWN) 102 1/1 REF. IN CROSS.

9T-137 FRONT SUSPENSION WITH SHOCK ABSORBERS FIGURE: REV/

10ITEM T-137 FRONT SUSPENSION WITH SHOCK ABSORBERS FIGURE: DEALER QTY. Part Description 1 1 See Figure 1 Front Axle Assembly 2 2 A00649 SLAXX FLANGE A00022 SLAXX A00649, Left Side 4 2 A Flange, Rh Mln Locknut M16 Vesbz MFW Washingm16 VRMXZ MHB180G 8.8 Screw M16 x 180 VVHMz A00651 FLANGE R T01 SFRICIZBER5Mz SAMXX MLN LOCKNUT M16 VESBZ MFW WASHER M16 VRMXZ MHB12 SCREW M16 X 120 VVHMZ G A00655 SPACER WASHER DPYUB A00656 SPACER WASHER DPYUB MFW WASHER M16 VRMXZ MHB60 SCREW M16 X 60 VVHMZ G MLN LOCKNUT M12 VESBZ PRAVO DE MFW MFW M12 VRMXZ MHB11 M12 X 110 VVHMZ G A00003 Leaf spring PIN Dpyug mln Lock nut M14 Vesbz MFW Larves mfw m14 Vrmxz washer DFYEB a00802 Handle M6 x 100 AGDX A00677 * RUBBER INSERT BUSHING ISEXX W ASSY ) 2 W00010 FRONT WHEEL (WHITE) ELPARANTE CONTADOR DEGREE 2 W0020 ARTICLE 27, THE CUSTOMER CAN CHOOSE A00004 O /1 CR OSS REF.

11T-137 RIGHT AXLE ASSEMBLY FIGURE: /1 REV

12T-137 RIGHT AXLE ASSEMBLY FIGURE: /1 CROSS REV DEALER PARTS QTY. DESCRIPTION CODE REF. 1 1 A00291 SHAFT, RH HUB, BRAKE /392 1 A00293 SEAL 23 1 B00002 BEARING, WHEEL, FRONT INNER /80 5 A00107 PIN, WHEEL, FRONT /1 1 A00294 BUSHING, SEAL 8 1 B00001 BEARING, WHEEL, OUTER / WASHER MFW Y00007 NUT, SHAFT / A00910 PIN, WRENCH V5 X GV05050 F 12 1 A00010 COVER, HUB, FRONT WASHER 5 23 MLW R00AZ05 F00 ITEM M25FS G8.8P0.8 SCREW CHC M5 X VCHC05 025F 10 LOCK CONN. M / Y00029 SCREW CHC M12 X VCHC12 08OF MHNP2.0 NUT H M16 23 EOHM16 F M50HB G8.8P2.O SCREW F M 16 X VHM A 20 5 A00108 NUT, WHEEL, FRONT 23 VERXZ B00004 BEARING, FRONT, UPPER/LOWER SEL A00254, MASTER PIN / A00023 RING, SPACER A00884 VENT 25 1 A00025 LAUNCHER

13T-137 ASSEMBLY OF THE LEFT AXLE FIGURE: /1 REV

14T-137 LEFT SHAFT ASSEMBLY FIGURE: /1 CROSS REV DEALER PARTS QTY. DESCRIPTION CODE REF. 1 1 A00292 SHAFT, LEFT HUB, BRAKE 1 A00293 SEAL 1 B00002 BEARING, WHEEL, FRONT INNER 5 A00107 STUD, WHEEL, FRONT 1 A00294 BUSHING, SEAL 8 1 B00001 BEARING, WHEEL, OUTER, FRONT,FINP0WASHER2 MF0WMS2 / A00910 PIN, KEY V5 X GV05050 F 12 1 A00010 COVER, HUB, FRONT WASHER MLW 5 23 R00AZ05 F00 ITEM M25FS G8.8P0.8 SCREW CHC M5 X VCHC05 025F 15 1 B00025 LEFT BRAKE / BRAKE LOCK & JOINT M20, LEFT CHC M12 X VCHC12 08OF MHNP2.0 NUT F M16 23 EOHM16 F M50HB G8.8P2.0 SCREW F M 16 X VHM A 20 5 A00108 NUT, WHEEL, FRONT 23 VERXZ B00004 BEARING, FRONT, UPPER & LOWER / A00254 PIN, MAESTRO SEAL / A00023 RING, SPACER A00884 VENT 25 1 A00025 BOOM

15T-137 FRONT BRAKE CALIPER FIGURE: /1 REV

sixteenT-137 FRONT BRAKE CALIPER FIGURE: /1 REV ITEM PARTS DEALER CROSS QUANTITY. DESCRIPTION CODE REF. 1 1 B00025 LEFT BRAKE, PACK B / B00024 RIGHT BRAKE, PACK B / B00006 BRAKE PADS, PACK OF 4 B /373 4 INCLUDES: BRAKE PAD REP PIN B00026 ACCESSORY COLLECTION B /400 2 CONTAINS: SPRING PIN OF BRAKE PADS COVER BLEED SCREW REP REP 4.4

17T-137 STEERING STEM ASSEMBLY FIGURE: /1 REV

18T-137 STEERING STEM ASSEMBLY FIGURE: /1 REV ITEM PARTS DEALER CROSS QUANTITY. DESCRIPTION CODE REF. Set 2 S00001 TIE-ROD, COMPLETE (INCLUDES 110 ITEMS 1 & 2) 1 1 1 S00004 TUBE, TIE-ROD / S00002 END, BALL, TIE-ROD 9772G / S00003 END, BALL, STEERING SA25ES /20

19T-137 REAR TRANSMISSION ASSEMBLY FIGURE: /1 REV

20T-137 REAR TRANSMISSION ASSEMBLY FIGURE: /1 REV ITEM PARTS DEALER QTY. DESCRIPTION CODE REF. 1 1 A00027 REAR AXLE / MHNP2.0 NUT HM M14 EPHM14 F A00028 RUBBER STOP See Fig 10 AC TRACTION MOTOR / WASHER MFW DE 10 R00AZ10 F M35HB G10.9P1.5 SCREW H M 10 X 35 VHM B 7 2 A00146 SPRING , SHEET, REAR 3010A WASHER MFW A00014 SHACKLE, IN, REAR A00016 SHACKLE, OUTSIDE, REAR A00017 PIN, SPRING, LUBRICATION TUBE REAR 6 LUBRICATION CAPS WASHER MFW M16 R000M16 F MNLP2.0 BOLT NUT H01-EN0M16 BOLT-9 REAR AXLE P N 15 2 A00030 PLATE, MFW SPRING WASHER M14 R000M14 F MNLP2.0 NUT H M 16 NYLSTOP ENHM16 F000 2 W WHEEL/RIM KIT - BLACK (INCLUDES ITEMS 18 AND 19) 18 2 W00011 WHEEL 12-5.0 S -0W90 /16" (REAR) - W00251 WHITE TIRE, 7.00 R12, CONTINENTAL RV A00018* BUSHING, BRASS A * BUSHING (RUBBER INSERT) *FOR ITEM 20 CUSTOMER MAY CHOOSE A00018 OR A

21T-137 REAR AXLE COMPLETE FIGURE: /2 REV DETAIL A

22T-137 REAR AXLE COMPLETE PICTURE: /2 REV ITEM QTY. Description Description Supplier 1 1 A00032 Right case with long extension T0125M A00033 Left case with short extension T0125M Screw M50HB H M12X50 FT CL: 10.9 VVHMZ120503A G10.9P Y00040 PIN 8X30 VGCYB A Teeth Pinion Helper Shim 1.0 thickness dpyuy08 Shim fit a800 Shim 0.6 Thk Dpyuy A00082 Shim Adjuster 0.5 Thk Dpyuy A00083 Top Cover Top DpyUf M20FS Screw CHC M8X20 CL: 12.9 VVCHZ G12.9PPPPPPPPPPP M20FS Screw M8X20 CL: 12.9 VVCHZ G12.9 TOTHO* 409 PINIL Adjuster d3y8adjuster0 ashim0 adj shim 2.5 thk dpyuy a00087 SHIM Adjustment 2.0 thk dpyuy a00088 SHIM Adjustment 1.5 thk dpyuy a00043 cover tcbxf cm screw CHC m8 x 20 cl: 12.9 vvChz to crown of tcoUy teeth m30fb g10.9p1.5 h screw X 30 CL:10.9 V1HM9 A0 DIFFERENTIAL TDIFX B00040 ROLLER BEARING INCLUDING LKBXX A00396 INNER BUSHING AND ROLLER LBGIX A00397 OUTER BUSHING LBGEX A00089 DIFFERENTIAL ADJUSTMENT SERVED NUT DPYUY A00090 STOP SHAFT DPYUY A00091 DPRU COVER F M30FS SCREW CHC M8 X 30 CL: 8.8 VVCHZ G8.8P Y00103 SHC SHCC M10 X 20 CL: 10.9 VVSHZ100203A SELLER CODE MHNP1.5 NUT H M10 CLAMP DRUM BRAKE (LEFT AND RIGHT DRUM BRAKE) T0125M12045 *-PINS CANNOT BE PURCHASED SEPARATELY. IF A 13 OR 49 TOOTH PINION IS REQUIRED, A00084 COUNTER GEAR ASSEMBLY MUST BE ORDERED. CROSS REF.

23T-137 REAR AXLE COMPLETE PHOTO: /2 REV DETAIL B 31 DETAIL C

24T-137 REAR AXLE COMPLETE PICTURE: REV ITEM QTY. Part Description Vendor 32 8cm Bolt Chc M12 x 25 CL:12.9 VVCHB B00045 Roller Bearing LKBXX B00044 Roller Bearing Lkbxx B00046 SEAL JPSXX A00054 Shaft Nut M50 x 1.5 VEFXX A00053 Spring Washer Vrfxx Washer a0005DUPERO9 Hub A0005D0yu5 VGRX8Z WHE X 1.5 SW24 VERXZ B00248 DRUM RTFXK CM SCREW FHC M8 X 20 CL ​​10.9 VVFCZ Y00030 VGCyB AR00052 PINT CM CHC M8x35 FT Cl12.9 VVCHZ080354A 49 2 B00043 Bleeding extension DPYUG A00099 ABOX A00051 SHORT SHAFT Set T0125M12024 SUPPLIER CODE 2/2 REF. CROSS.

25T-137 REAR BRAKE ASSEMBLY FIGURE: /1 SPRING LOCATION/INSTALLATION REV 1.11

26T-137 REAR BRAKE ASSEMBLY FIGURE: /1 REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. 1 B00049 BRAKE SHOE, KIT B341996NA /374 CONTAINING: FRONT BRAKE SHOE REAR SHOE 1.2 WITH ADJUSTMENT LEVER PARKING BRAKE CONNECTION PARKING BRAKE LEVER 1.6 BRAKE SHOE REMOVAL SPRING 1 B00016 SPRING SET B CONTAINS: SIDE GUIDE SPRING SNAP RINGS SNAP RINGS KEY CLIP RINGS 4 PLASTIC COVER 2 RUBBER COVER SELF-ADJUSTING SPRING 2 1 B00017 CYLINDER, WHEEL L /376

27T-137 TRACTION MOTOR FIGURE: /3 REV NEW STYLE ABM TRACTION MOTOR NOTICE WHEN ORDERING TRACTION MOTOR INTERNAL COMPONENTS, PROVIDE INFORMATION FROM THE IDENTIFICATION LABEL LOCATED ON THE MOTOR. NOTICE 3901 WHEN REPLACING THE O-RING AND BEARING OF THE SPEED SENSOR (ITEM 0039 AND 3900), THE FAN (0015) MUST ALSO BE REPLACED. CHARLATTE RECOMMENDS REPLACEMENT OF THE SNAP RINGS (0009/0095) DUE TO THE POSSIBILITY OF DAMAGE DURING BEARING REMOVAL.

28T-137 TRACTION MOTOR ASSEMBLY FIGURE: REV ITEM PARTS VENDOR QTY. DESCRIPTION Kit 1 P00156 AC Traction Motor, Complete P Drive End Shield P Rear End Shield P Retaining Ring P Cover, P Fan End P O-Ring P Bearing P Screw P Screw P Set Screw P Retaining Ring P Ring P Ring P Connection Cap P Cover Seal P, Cover Seal P, Cover P Terminal Connector P Mounting Screw P Mounting Screw P Locknut, MP P Washer P Flat Washer P O-Ring P Washer P Plate Hose Mounting, Connector P Mounting Screw E01856 Contact, Pin 1 E01858 Connector Housing, Plug 4 E01859 Seal Protector P Body, Frame P Rotor P Cable Clip (not shown) P Nameplate (not shown) P Disc offset (not shown) VENDOR CODE P Speed ​​Sensor Bearing (SEE NEXT PAGE) P Speed ​​Sensor (SEE NEXT PAGE) 2/3 CROSS REF. NOTICE THAT THE TRACTION MOTOR ASSEMBLY WILL BE ITEM NUMBER 3900 OR ITEM NUMBER 3901.

29T-137 TRACTION MOTOR FIGURE: /3 REV NEW STYLE ABM 3900 TRACTION MOTOR SPEED SENSOR BEARING ~ P SPEED SENSOR WARNING ~ P STYLE OF SPEED SENSOR VARY DEPENDING ON ENGINE. IDENTIFY WHICH STYLE SPEED SENSOR IS IN THE UNIT AND ORDER THE APPROPRIATE SPEED SENSOR. NOTICE 3901 INFORMATION ON SPEED SENSOR SERVICE, INSTALLATION AND REMOVAL IS FOUND IN CHAPTER 3, SECTION 2.

30TRACTION MOTOR T-137 FIGURE: /3 ITEM QTY. PART DESCRIPTION P Speed ​​Sensor Bearing P Speed ​​Sensor REV VENDORS CODE CRUZ REF.

31T-137 SERVICE BRAKES FIGURE: /1 REV

32T-137 SERVICE BRAKES FIGURE: /1 REV ITEM DEALER PARTS QTY. DESCRIPTION CODE REF. 1 1 B00214 Clamp Kit 2 14 B00215 Mounting Bracket 3 1 B00216 STEEL LINE, FRONT MASTER CYCLE DXXXX B00217* STEEL LINE, REAR MASTER CYCLE DXXXX B00218 RTUXX STEEL LINE B00219 RTUXX STEEL LINE B00218 VII BLOCK INTERLOCKS 0 HBR 010XX BRAKE / SEE FIG 5 RIGHT FRONT CALIPER / SEE FIG 5 LEFT FRONT CALIPER / B00012 MASTER CYLINDER / LEFT REAR BRAKE (KIT PART - SEE FIGURE 3-2-8) 15 1 RIGHT REAR BRAKE (KIT PART - SEE FIGURE 3-2-8) * - B00217 is sold as a raw material brake line. There are 4 B pieces and 3 B pieces (coupler).

33T-137 BRAKE PEDAL ASSEMBLY FIGURE: /1 REV

34T-137 BRAKE PEDAL ASSEMBLY FIGURE: /1 REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. ASSY 1 B00050 BRAKE ASSY (INCLUDES ITEMS 1-16,18-22) 1 1 O00013 PEDAL, BRAKE B00029 BUSHING PBG121417F / MHNP1.0 NUT H M6 EOHM0 6F M40HBP1.0 SCREW H M6X40 VHM BLOCK O0014 H. EOHM00 6F M4HBP SCREW H M6X40 VHM O0014 BLOCK - ALUMINUM M 8 ROOM MFW F MLW 8 ROOAZ0 8F WASHER M30FB G8.8P1.25 SCREW H M8 X 30 VHM B OIL TANK W/COVER L/O00018 RELEASE SPRING/E00052 LOCK SWITCH XCMA/M25FS G8.8P0.7 SCREW CHC M4 X 25 VCHC04 025F MFW WASHER M4 ROOOL0 4F MNLP0.7 NUT H M4 NYLSTOP ENHM M25FH G8.8P1.5 SCREW FHC/90 M10 X 25 F00 VTFH100 25F MFW WASHER M10 ROOM10 F MNPH .5 H NUT M10 EOHM M19 ASSOCIATED MASTER SPACE WASHER 10 F MHNP1.5 F NUT M10 EOHM C00419 ASSOCIATED MASTER CYLINDER COVER ITEMS 26-29) 26 1 B00057 PLATE, COVER, HINGE B00060 ROTOR / B00062 CAM / B00061 KNOB SET /395 F00

35T-137 PARKING BRAKE (COMPLETE) FIGURE: /1 REV FOR PARKING BRAKE LEVER, SEE FIG.

36T-137 PARKING BRAKE (COMPLETE) FIGURE: /1 REV ITEM CROSS PIECES MANIFOLD QTY. DESCRIPTION CODE REF. 1 2 B00020 YOKE, PIN, YOKE / MHNP1.0 NUT H M6 EOHM06F N/A PIN (PROVIDED WITH BRAKE LEVER) 4 3 B00053 PULLEY, CABLE, BRAKE, PARKING B00052 BEARING, PULLEY, CABLE, BRAKE, PRK / B00055 BRACKET,PULLEY,BRAKE,PRK(LOWER) B00033 CABLE,BRAKE,PRIMARY B00034 CABLE,BRAKE,REAR B00056 BRACKET,PULLEY,BRAKE,PRK,(UPPER) B00058 SPACER,PULLEY,BRAKE,PRK MNLP1.5 NUT 10X1.50 M / CL .8 NYLONLOCK CMM M50FB SCREW 10X1.50X50 M/8.8 CM00056 G8.8P B00222 RELAY, CABLE, BRAKE B YOKE AND PIN ¼ -28

37T-137 HANDBRAKE LEVER FIGURE: /1 REV

38T-137 PARKING BRAKE LEVER FIGURE: /1 REV ITEM PARTS DEALER QTY. DESCRIPTION CODE 1 1 B00030 MANUAL BRAKE LEVER E01892 PARKING BRAKE SWITCH 3 2 MOUNTING SCREW 4 2 5M40MS G8.8P0.8 SCREW M5 X F04247 PARKING BRAKE SWITCH HOLDER 6 1 F04643 BRAKE SWITCH PROTECTION BRAKE 7 4 NUT00 7 2 , BRAKE, HAND 9 4 8M30FH SCREW FHC/90 M8 X 30 G8.8P1.25 CROSS REF. VFHM080 30F MFW WASHER M8 ROOM08 F MHNP1.25 NUT H M8 NYLSTOP ENHM08 F MFW WASHER M8 ROOM08 F MLW WASHER DE8 ROOAZ08 F00 SCREW H M8 X M30HB G8.8P1.25 VHMO08 030

39T-137 HYDRAULIC SYSTEM WITH ACCUMULATOR FIGURE: REV /1 WARNING POWER STEERING SYSTEMS EQUIPPED WITH ACCUMULATOR ARE UNDER HIGH PRESSURE. DISCHARGE THE ACCUMULATOR BEFORE SERVICING THE SYSTEM.

40T-137 HYDRAULIC SYSTEM WITH ACCUMULATOR SYSTEM FIGURE: REV ITEM QTD. PART DESCRIPTION DEALER 1 1 SEE FIG. 16 Hydraulic Motor 2 2 H00748 HFLXX H00468 Address unit 4 1 h Connection block 5 5 h00010 Mounting kit 6 1 H00003 Address cylinder 7 2 H00670 HFLXX HOSE HE aço T0135M H00747 Hunxx Male Connectors H male HCOXX H MASCO HCOXX H00539 Accumulator Tank (style 1 s.n e below) 19 2 h colar de colar de hm8 hm8 hmer l8 m8 x H0075 Aço Tubing T0133 H DEG HCOXX Fitting H00542 H07 HRAX7X Adapter Upgrade HUNXX Adapter Upgrade H00763 TEE HTEXX H00759 Adapter Adapter H00436 ESPXX Pressure Switch H00761 Cap Hppxx H0762 Adapter Hunxx H01309 Tank Adapter (Style 2 S.N and Abox) 1/1 CROSS REF.

41T-137 AC PUMP/MOTOR FIGURE: /1 REV TP3 Seal Tank Plastic Plugs 3 VRC06 Valve Relief Valve Set Pressure: 2031 psi (140 bar)

42T-137 AC PUMP/MOTOR FIGURE: REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE SET. 1 H01304 AC/MOTOR PUMP 2 1 H HGHXX10004 HYDRAULIC PUMP H HGHXX L PLASTIC TANK H LANTERN AND COUPLING 5 1 H DISTRIBUTION BLOCK TP3 A H CAVITY PLUG TV H V CAVITY PLUG TV H CAVITY PLUG TV H MANUFACTURER RETURN V H VALUE FILTER C H RMP10 CMP10 1 HGHXX PLASTIC PIPE H HGHXX G3/8 MALE/FEMALE ELBOW H TANK COVER 17 2 SECURITY WASHER M8 VRWXZ SCREW CHC ISO ZN 8 * 60 VVCHZ H01305 MOTOR 72V 1000W D RPM 1/1 CROSS REF.

43T-137 DRIVER CONTROL PANEL FIGURE: /3 REV P T L R 9

44T-137 CONDUCTOR CONTROL PANEL FIGURE: REV ITEM QTY. Piece Description Supplier Code 1 1 S00212 Complete Address Panel Without TGIXX 2 1 S00187 Black Steen Assembly T0135M H00468 HDDXX steering valve VRZXZ CM CM cm cm cm cm cm cm cm cm cm cm screw m10 x 25 VVHMZ x H15XX M14 HBOX H0UX HBOUX HBOUX HBOUX HBOUX HBOX . SEAL JTOXX VVCHZ H SCREW M10 X B WASHER VRAZZ CM CM CM WASHER SCREW M8 X 35 VRMXZ VVHMZ T 1 H00472 HYDRAULIC HOSE HFLXX P 1 H00472 HYDRAULIC HOSE HFLXX R 1 H00473 HYDRAULIC HOSE HFLXX L 3UL 1 H0047 HOSE.

45T-137 CONDUCTOR CONTROL PANEL FIGURE: / OPTION REV Nº OPTION Nº 2 23

46T-137 CONDUCTOR CONTROL PANEL FIGURE: REV ITEM QTY. Description Description Vendor Vendor Code 14 1 s Upper Dashboard, DIS Column S00203 Upper Left, DIS Column S00204 Upper Right, TGIXX Column S00205 Lower Left, DISS Column DISS00206 LOWER RIGHT, DIS COLUMN S00207 Steering Axle WHEEL NVOXX E01013 HOURMETER EPXX E00168 STEERING LEVER T00161 Steering Lever Tag E01003 I35SW Front Light Switch E01108 Green Symbol, I35SW Light E00770 Bulb Eelxx A/R Indicator Light S E01109 Green Symbol on White I35SW A/R E00770 Bulb L E01358 Curtis Display E00775 I35SW Warm-up Switch E01557 Symbol Ecopx Mocina button E01015 Horn button Te.040.N E00993 ECOTX ECOTX SWITCH E01263 ESATX Master button and DISTRIBUTION UNIT CABINA CABINA I E01136 CABINA CABINA CABINA. I A/R E00424 BLANK SPACER 39 1 PIN E CURTIS SHIELD BOX 40 1 E01382 DAY SHIELD GNOSTIC CURTIS M QUANTITY 41 1 E00769 3-SLOT KEY CONNECTOR 42 2 E01544 TERMINAL KEY CONNECTOR 43 1 E01545 KEY KEY INTERMEDIATE PIECE 58 1 F06057 CROSS KEY 2/3 REF.

47T-137 DRIVER CONTROL PANEL FIGURE: /3 REV XS3 - XS3 COLUMN - XS5 HARNESS - XS5 HARNESS FOOT BRAKE/HAND BRAKE

48CONDUCTOR CONTROL PANEL T-137 FIGURE: /3 ITEM PIECE QTY. DESCRIPTION XS3-COLUMN 44 1 E01969 FEMALE DEUTSCH PLUG E01956 MALE PIN 46 4 E01971 MALE REV VENDOR CODE REF. XS3-Harness 50 1 E01970 Male Deutsch Plug E01953 Female Shoket 52 4 E01972 Female Shorty XS5-Harness 54 1 E00777 Female 55 A/R Plug E0000 Stock Machine XS5-Foot Brake/Handbrake 56 1 E00778 Female 55 A/R Plug E00009 -FOOT BRAKE/HAND BRAKE 56 1 E00778 A07 MALE SOCKS PLUG 007 FEMALE 8

49T-137 ELECTRICAL COMPONENTS FIGURE: /3 REV VIEW B VIEW E 4 3 VIEW C VIEW D VIEW A 4

50T-137 ELECTRICAL COMPONENTS FIGURE: ITEM QTY. PART DESCRIPTION 1 2 SEE FIG 21 HEADLIGHTS 2 1 SEE FIG 17 DRIVER CONSOLE 3 1 SEE FIG 22 SEAT SWITCH 4 1 SEE FIG 10 AC TRACTION MOTOR 9 2 SEE FIG 21 TAILLIGHT 10 1 SEE FIG 16 MOTOR/HYDRAULIC PUMP 17 1 E00267 ALARM BACKUP 19 1 C00583 FAN COVER PLATE REV VENDOR VENDOR CODE 1/3 CROSS REF.

51T-137 ELECTRICAL COMPONENTS FIGURE: /3 REV VIEW B 39 VIEW A

52T-137 ELECTRICAL COMPONENTS FIGURE: ITEM QTY. PART DESCRIPTION 2 1 SEE FIG 17 DRIVER CONSOLE 5 1 SEE FIG 20 DC-DC CONVERTER 6 1 SEE FIG 11 BRAKE LIGHT SWITCH 7 1 SEE FIG 19 THROTTLE SWITCH 8 1 SEE FIG 13 PARKING BRAKE SWITCH 20 1 SEE FIG 20 AC CONTROLLER INSTALLATION 21 1 E00103 TERMINAL STRAP 22 4 E00218 SINGLE FUSE BLOCK 23 3 E00583 20 AMP FUSE 10 AMP FUSE 37 1 E01338 E. STOP SWITCH BUTTON BLOCK 38 1 E01419 STOP SWITCH E. 39 2 E01337 PUSHBUTTON 4 PUSHBUTTON 4 PUSHBUTTON 4 BLOCK 4 E00 4 OUTPUT SWITCH, HOLE 51 1 E00403 TILT DEVICE, COMPLETE 52 1 E00348 FUSE HOLDER AMP FUSE REV VENDOR CODE 2/3 REF.

53T-137 ELECTRICAL COMPONENTS FIGURE: /3 REV WITH COVER VIEWED D WITH COVER REMOVED VIEWED E

54T-137 ELECTRICAL COMPONENTS FIGURE: ITEM QTY. Part Description 24 1 E01937 AC Pump Controller 30 1 F06039 Pump Controller Spacer 31 1 1 F05940 Pump Controller Cover 32 1 E PIN Connector E01384 Connector Terminal 34 4 E00333 Female Terminal 35 4 E00334 Male Terminal 36 8 E00336 Seal 42 1 and female 35 4 MALE 43 1 E POSITION WEATHERPACK CONNECTOR, FEMALE 44 1 E01379 DIAGNOSTIC PLUG 45 4 E01380 DIAGNOSTIC PIN REV DEALER VIEW D FAST CHARGE EURO STYLE PLUG 46 1 F03217 PLUG ASSEMBLY 1 E014 3 EURO24 EURO END 48 1 E01217 EURO PLUG, FEMALE 2 49 1 E01244 EURO PLUG, MANUAL RELEASE 50 1 E01245 EURO PLUG, CLIP NOT SHOWN 1 E01963 AC MOTOR/PUMP CONTROLLER SUPPLIER CODE 3/3 REF.

55T-137 ACCELERATOR PEDAL ASSEMBLY FIGURE: /1 REV EXCEEDED BY

56T-137 ACCELERATOR PEDAL ASSEMBLY FIGURE: ITEM QTY. Part Description 1 1 E01359 Accelerator Pedal/Switch 1 E Potentiometer 1 E Microswitch 2 1 F03923 Accelerator Pedal Assembly 3 1 E01951 Deutsch Housing, Harness 1 E01952 Shim 5 E01953 PINS 4 1 E01954 CAPACTIVE DISCHARGE, THROTTLE 1 E01953 VENDOR R CODE 1 /1 REF. CROSS.

57T-137 AC DRIVER ASSY FIGURE: / REV CONNECT MAIN WIRING 13 WIRE HARNESS AND CAUTION IF PERFORMING WORK ON AC MOTOR CONTROLLER, AC TRACTION MOTOR OR DC-DC CONVERTER, CAPACITORS AC DRIVER MUST BE DOWNLOADED. THESE CAPACITORS WILL RETAIN A HIGH VOLTAGE CHARGE EVEN AFTER THE BATTERY IS DISCONNECTED. WEAR HIGH VOLTAGE INSULATED RUBBER GLOVES AND FACE PROTECTOR DURING CAPACITOR DISCHARGE. MAKE SURE CAPACITORS ARE FULLY DISCHARGED BEFORE CONTINUING ANY PROCEDURE. SEE CHAPTER 5 FOR MORE DETAILS.

58T-137 AC CONTROLLER ASSEMBLY FIGURE: ITEM QTY. PART DESCRIPTION Assembly 1 E01398 CURTIS PANEL COMPLETE (INCLUDES ITEMS 1-16) 1 1 E01357* CURTIS CONTROLLER 2 1 E01165 FUSE, 600 AMP 3 1 E01166 FUSE, 100 AMP 4 1 F03925 BUS BAR, PUMP BUS 3 2 6 1 RECRA9 5 9 F0327 BUS BAR, BRAIDED 7 1 F03946 BUS BAR, VE CONTROLLER 8 1 F03947 BUS BAR, +VE CONTROLLER 9 1 E00953 BRACKET, PUMP CONTACTOR 10 1 E00211 MAIN CONTACTOR, SW200A A/R E00263 1PIN 13E02C POINT KIT USAGE BRACKET 2 E0133782 E0133782 CONTROLLER PANEL BOARD 13 2 E01377 TERMINAL BLOCK 14 1 E00021 A/R PUMP CONTACTOR E00088 CONTACTOR BUTTON KIT 15 1 E01386 MAIN CONTACTOR BRACKET 39 2 5 E01 SERANDELANO SAMPLE) 126 DC CONVERTER - DC PLUG CONNECTOR 1 18 1 E00348 FUSE HOLDER, 15A 19 1 E00211 CHARGING CONTACTOR 1 E DIODE (IN COIL THROUGH COIL) 1 E00390 MICRO SWITCH 1 E00087 PROB 20 KIT AND 1 CONNECTOR KIT CONNECTOR SOCKET AND 1 T CONNECTOR E TERMINAL 21 1 MOTOR E015S25 (M15S25) 22 1 E01526 MOTOR CABLES (M2, V ) 23 1 E01527 MOTOR CABLES (M3, W) 24 1 E01383 HOUSING CONNECTOR J1 A/R E01384 OUTLET CONNECTOR J1 25 1 E01504 MAIN CABINET 26 1 E01857 HOUSING CONNECTOR RECEPTACLE 4 E01855 CONTACT, SEEPER RECEPTACLE SUPPLEMENT RECEPTACLE 4 E01/8 CROSSIER 4 E01/8 . *WHEN ORDERING CONTROLLER E01357, ABM OR LEROY SOMER ENGINE MUST BE SPECIFIED FOR PROGRAMMING.

59T-137 LIGHTING INSTALLATION FIGURE: /1 REV A `

60T-137 LIGHTING INSTALLATION FIGURE: ITEM QTY. PART DESCRIPTION 1 2 C00201 HEADLIGHT PROTECTOR 2 1 & COVER LIGHT, LED 4A 2 C00356 INTERIOR HEADLIGHT PROTECTOR 4B 1 F04037 WIRING PROTECTOR C150G SCREW FW DECK CHN NUT 22 2 E01598 LED HEADLIGHT 23 1 HEADLAMP HEADLAMP LED LKET HEADLIGHT 4 , RH 25 1 F HEADLAMP COVER BRACKET 27 4 S00230 REAR SPACER 28 2 E01469 TAILLIGHT, LED 29 2 F04902 HEADLIGHT MOUNTING BRACKET 30 1 E01940 LED WORK LIGHT 31 1 F05938 WORKLIGHT BRACKET 3 1 1 WORK LIGHT 30 1 E01940 WORK LIGHT 3 1 F05938 BRACKET, WORK LIGHT 32 1 & HEADLIGHT 53 2 E01 E01538 TAIL LIGHT PINS NOT SHOWN 36 1 E01865 HEADLIGHT REV VENDOR CODE 1 / SUPPLIER CODE 1 REF.

61T-137 SEAT INSTALLATION FIGURE: /2 REV OLD SEAT SHOWN DRIVER SEAT CONFIGURATION

62T-137 SEAT INSTALLATION FIGURE: /2 REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. KIT 1 O00158-O SEAT SWITCH KIT (INCLUDES ITEMS 1-14) 1 1 O00155 NEW SEAT KIT, COMPLETE 1 O00043 LOWER SEAT CUSHION 1 O00042 Seat back 1 O SEAT FRAME 2 1 O00081 PLATE, FRONT C NUT Seat 5/16 nylonstop enhm0 8 mfw washer m10 space 10f mnlp1.5 nut H m10 nylstop enhm1 0f B00296 bushing 7 1 00078 Seat switch set 8 1 E00052 Seat switch XCMA O00082 Seat spring 10 PIV OR00077 Seat pivot 4- 1 C PLATE NYLON PRESSURE TABLE RAC05421 NYLON RAC0542 BELT

63T-137 SEAT INSTALLATION FIGURE: /2 REV OLD SEAT SHOWN 14 PASSENGER SEAT CONFIGURATION

64T-137 SEAT INSTALLATION FIGURE: /2 REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. KIT 1 O00159-O PASSENGER SEAT ASSEMBLY 1 1 O00155 NEW SEAT KIT, COMPLETE 1 O00043 LOWER SEAT CUSHION 1 O00042 SEAT BACKREST 1 O SEAT FRAME 2 1 O00051 PLATE, SEAT C125 SCREW/, 90 50 5/1 18UNC X 30 LAVADO M10 SALA 10F MNLP1.5 NUT F M10 NYLSTOP ENHM1 0F C00524 RETRACTABLE SEAT BELT

Sixty-fiveT-137 CAB ASSEMBLY FIGURE: /1 REV

66T-137 IMAGE OF THE CABIN ASSEMBLY: /1 REV ARTICLE QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. 1 1 C HOUSING, CAB (W/GLASS) O00020 ARM, WIPER LES O00021 BLADE, WIPER BD E00055 MOTOR, WIPER WWF 12C S00231 WIPER MOTOR SPACER 6 1 * PLEX WINDOW, REAR WINDOW GLASS*, GLASS FRONT OR RUBBER* * 9 1 E MATTRESS LIGHT, LED 10 1 O00129 REAR VIEW MIRROR 11 1 O REAR WINDOW SEAL** 12 1 S CABIN FOAM SEAL 13 1 S00234 REAR CABIN FOAM SEAL 14 1 C00346 REAR WINDOW GUARD 15 1 C00027 VINYL DOOR, RIGHT (WHITE) C00028 DOOR, VINYL, LEFT (WHITE) C00387 DOOR STRIP PACK 18 1 F06052 HEATER VENT 19 1 E01957 TEMPERATURE SWITCH 20 SCREW 20 VENTILATION * *- RAW MATERIAL WHEN ORDERING, SPECIFY LOCATION AND LENGTH

67T-137 HEATER ASSEMBLY FIGURE: /1 REV

68T-137 HEATER ASSEMBLY FIGURE: /1 REV ITEM QTY. PART DESCRIPTION SUPPLIER SUPPLIER CODE REF. KIT 1 C00560 HEATER KIT (ITEM #1-15 INCLUDED IN KIT) 1 1 C00382 HEATER COVER AND WIRES 102 2 2 C MOUNTING SCREW 3 4 FLAT WASHER 4 2 C MOUNTING NUT 5 2 C00383 MOUNTING SCREW 7 1 C00384 ELEMENT COVER CM MOUNTING SCREW 9 4 CM FLAT WASHER 17 CM STAR WASHER 10 1 E00647 HEATING ELEMENT 102 ERCXX CM MOUNTING NUT 2 NUT/WASHER FUEL. VENT 18 1 E01957 TEMPERATURE SWITCH 19 2 VENT SCREW

69T-137 COVERS AND PROTECTIONS FIGURE: /2 REV

70T-137 COVERS AND PROTECTIONS FIGURE: REV ITEM QTY. PART DESCRIPTION SUPPLIER 1 1 C00194 RUBBER RUBBER M50FHG8.8 SCREW FHC M12 X MFW WASHER M MHNP1.75 HEX NUT M C00195 COVER F06021 HIP RETAINER M25HBG8.8 SCREW MFW FLAT WASHER 9 1 C00196 MR. PROTECTOR M20 BUBBLE MFW8.8. C00197 Rear cover C Rear cover Fold C00199 Rear cover Assembly C075HB Screw FW Flat wash CHN NO C075HB SCREW FW FAVER LAVADO LW LAVADO CHN CHN 23 1 C00304 Fan cover C00305 Sealed cover MFW WAWW M M16HBG8.8 Screw H M5 x005 x005 and gasket length MFW M16HBG8.8 SCREW F M5 COVER C00306 LOCK MLNP0.8 LOCK NUT F M M10RHG8.8 SCREW RL M5 X M20HBG8.8 HEX SCREW M8 X MFW GRILL WASHER M F02465 CHARGE OUTLET COVER (OPTIONAL) 34 4 MOUNTING SCREW 4 WASHING WASHING 37 1 C00386 COVENDOR FLUID SEPARATOR ACCESS COVER F01431 FLIP RUBBER 40 1 F01433 SUPPORT BAR 41 1 F01434 RIGHT SUPPORT COVER SCREW M15RHG8.8 WASHER M15RHG8.8 SCREW 8 1 DCANP0 DCANP0.

71T-137 COVERS AND PROTECTIONS FIGURE: /2 REV

72T-137 COVERS AND PROTECTIONS FIGURE: /2 ITEM QTY. PART DESCRIPTION 46 2 F03650 BATTERY HOLDER 47 1 F03961 FAN COVER 48 1 F03960 CHARGER CABLE REAR COVER 49 2 C00038 EYE, CHASSIS REV DEALER VENDOR CODE REF.

73IMAGE OF PLACEMENT OF THE STICKER T-137: /1 REV

74ARTICLE T-137 IMAGE OF PLACEMENT OF THE DECAL: REV SELLER QTY. PART DESCRIPTION 1 - CUSTOMER SPECIFIED 2 4T PSI TIRE PRESSURE LABEL T00003 LABEL, TILT WARNING T LABEL, TILT DIRECTIONS T00415 DECAL, CHARGER WARNING T00403 DECAL, ACCUMULATOR WARNING T LABEL, MANUFACTURER IDENTIFICATION, DECAL TOW MAX. 15 MPH PROVIDER CODE 1/1 CROSS REF .

75TRAILER HITCH OPTIONS T-137 FIGURE: /1 REV

76T-137 TRAILER HITCH OPTIONS FIGURE: ITEM QTY. PART DESCRIPTION 1 1 C00625 HITCH EXTENSION 2 1 H01169 TRAILER HITCH (COMPLETE) 1 H01166 TRAILER HITCH 1 H01167 TRAILER HITCH PIN 3 2 D00137 FRONT D-RING REV.

77THIS PAGE WAS LEFT BLANK INTERNATIONALLY

78third PART LIST NUMERIC CHAPTER 3 ILLUSTRATED PARTS LIST PART DESCRIPTION PART NUMBER 031C075HB SCREW FIGURE C125FHG8 SCREW, FHC 90 5/16-18UNC X 30 SCREW FIGURE CHN NUT FIGURE FW FLAT WASHER FIGURE LW58 SCREW CAP FIGURE CHN NUT FIGURE FLATWASHHER C150G8 SCREW FIGURE CHN NUT FIGURE FLAT WASHER 25FH G0. .5 SCREW FHC/90 M10 X 25 FIGURE 12 10M25HBG8.8 SCREW FIGURE 25 10M30FB SCREW F M10 X 30 CL:10.9 FIGURE 8 G10.9P1.5 10M35HB SCREW F M 10 X 35 FIGURE 7 G10.9P1.5 10M50F1.5 SCREW 50X50 M/8.8 FIGURE 13 G8.8P1.5 10MFW WASHER 10 FIGURE 7 10MFW WASHER M10 FIGURE 12 10MFW WASHER FIGURE 25 10MHNP1.5 NUT H M10 CL:8 FIGURE 8 10MHNP1.5 NUT H M10 FIGURE 12.5 10MNUT LP1.1 10MNUT 50 M/CL.8 NYLONLOCK FIGURE 13 10MNLP1.5 NUT F M10 NYLSTOP FIGURE 22 10MNLP1.5 NUT F M10 NYLSTOP FIGURE 22 12M25HB SCREW FIGURE 1 12M50FHG8.8 SCREW, FHC M12X50 FIGURE 25 12M58HB1 W2.5 WSH0 MAX.9 SCREW. Figure 25 12MHB110G8.8 M12 x 110 screw Figure 2 12MHNP1.75 Hexagonal nut M12 Figure 25 12mln Safety nut M12 Figure 2 12ml W Safety washer M12 Figure 4 14MFW Safety washer M14 Figure 2 14MFW Waterboard 14MHNP2.0 HM7 safety nut HM7 M14 FIGURE NUT M14 FIGURE 2 16M50HB SCREW F M 16 X 50 FIGURE 3 G8.8P2.O 16M50HB SCREW 16M50HB FIGURE 5 M0 HB SCREW 4 G8.8P2.0 16MFW WASHER WASHER16 FIGURE 2 WASHER M16 21 Chapter 3. Sep 1-3

79Piece Description 16mfw washer M16 Figure 2 16MHB120G8.8 M16 x 120 screw Figure 2 16MHB180G8.8 M16 x 180 screw Figure 2 16MHB60G10.9 M16 x 60 screw. WASHER 24MFW FIGURE 1 24MSNP2.0 NUT, SCREW FIGURE 4 32MSN SLOTTED NUT FIGURE 1 WASHER 33MFW FIGURE 1 4M25FS SCREW CHC M4 X 25 FIGURE 12 G8.8P0.7 4MFW WASHER M4 FIGURE 12 4MNLP0.7 H FIGURE M4 NY12RTOP0.7H12RTOP0.7 RL SCREW M5 X 10 FIGURE 25 5M15RHG8.8 SCREW FIGURE 25 5M15RHG8.8 SCREW FIGURE 25 5M16HBG8.8 H SCREW M5 X 16 FIGURE 25 5M25FS SCREW CHC M5 X 25 X SCREW 5M HBGW8.8 16 FIGURE 25 25 SCREW MFS CHC SCREW 5.8 MFS 25 FIGURE 4 G8.8P0.8 5M40MS SCREW M5 X 40 FIGURE 14 G8.8P0.8 5MFW WASHER M5 FIGURE 25 5MHNP0.8 NUT FIGURE 25 5MLNP0.8 H NUT M5 FIGURE 25 5MLW WASHER 5 FIGURE 4B 6M20H SCREW FIGURE 25 6M40HBP1.0 SCREW F M6X40 FIGURE 12 6MFW WASHER FIGURE 25 6MHNP1.0 NUT F M6 FIG URA FUSE 10 AMP FIGURE AMP FUSE FIGURE AMP FUSE, 15A FIGURE 20 8M20FS X SC E20 CHC M8 :12.9 FIGURE 8 G12.9P1.25 8M20GBU 8 HEX SCREW M8 X 20 FIGURE 25 8M30FB SCREW H M8 X 30 FIGURE 12. G8.8 25 8M30FH SCREW FHC/90 M8 X 30 FIGURE 14 G8.8P1 .25 8M3 0FS SCREW CHC M8 X 30 CL:8.8 FIGURE 8 G8.8P1.25 8M30HB SCREW H M8 X 30 FIGURE 14 G8.8P1.25 8MFW WASHER M8 FIGURE 25 8MHNP1.25 NUT H M8 NYLSTOP FIGURE 14 8MLW WASHER 8 FIGURE 12 A00003 BLADE SPRING PIN FIGURE 2 Chapter 3 Page 3-2 Kit. 13

80PART DESCRIPTION REFERENCE A00004 FRONT SPRING BUSHING, BRASS FIGURE 2 BUSHING RUBBER INSERT FIGURE 2 A00006 PIVOT SHAFT FIGURE 1 A00010 COVER, HUB, FRONT FIGURE 3 A00014 SHACKLE, INNER, REAR FIGURE 7 A00016 OUTER FIGURE1, REAR SPRING PIN, REAR FIGURE 7 A00018 BRASS BUSHING FIGURE 7 BUSHING (RUBBER INSERT) FIGURE 7 A00019 U-BOLT, SHAFT, REAR FIGURE 7 A00022 FLANGE, LH SIDE FIGURE 2 FLANGE, RIGHT SIDE FIGURE 2 A00023 RIGHT PIN BUSHING Figure 1 A00025 Deflector Figure 3 A00027 Rear Axle Figure 7 A00028 Stock, Rubber Figure 7 A00030 Plate, Figure 7 A00032 Housing Right Long Extension Figure 8 a00033 Housing Left Short Extension Figure 8 a00034 Breather Figure 8 a00035 Capic Figure 8 a000 Capic36 Magnet CAPIC36 A00 FROM COVER FIGURE 8 TO PINION TEETH FIGURE 8 TO PINION TEETH FIGURE 8 TO PINION TEETH FIGURE 8 A00043 COVER FIGURE 8 TEETH CROWN FIGURE 8 A00049 HUB 6 HOLES S FIGURE 8 A00051 FIGURE 8 SHORT SHAFT ASSEMBLY A00052 FIGURE 8 LONG SHAFT ASSEMBLY A000 53 FIGURE 8 SPRING WASHER A00054 FIGURE 8 AXLE NUT M50 X 1.5 A00055 FIGURE 8 WASHER TO FIGURE 4 HUB, BRAKE A00078 FIGURA ADJUSTER 1 SK.0H 07 1.0 THICKNESS FIGURE 8 ADJUSTER A00080 SHIM ADJUSTER 0.8 THICKNESS FIGURE 8 A00079 SHIM ADJUSTER 1.0 THICKNESS FIGURE 8 A00080 SHIM ADJUSTER FIG. 8 A00082 Shim Adjustment 0.5 THK Figure 8 A00083 Top Cover Figure 8 A00084 Counter Gear Figure 8 A00085 Shim Adjustment 3.0 THK Figure 8 A00086 Shim Adjustment 2.5 THK Figure 8 A00087 Shim Adjustment 2.0 THK Figure 8 A00088 Shim Adjustment 1.5 THK Figure 8 A0008090 FIGURE 8 STOP SHAFT FIGURE 8 A00091 COVER FIGURE 8 A00092 WHEEL BOLT (REAR) FIGURE 8 Chapter 3 Page 3-3 Kit. 13

81Piece Description Reference A00098 Cover D: 40 (before March 1997) Figure 8 A00099 Protection cover Figure 8 A00107 Front wheel screw Figure 3 A00108 Front wheel nut Figure 3 A00109 Differential Figure 8 A00146 Differential rear sheet spring Figure 09 4 a00146 Figure 8 A00146 SPRING, LEAF, REAR FIGURE 4 A00 SEAL 5 FIGURE , Kingpin Figure 3 A00289 SEAL Figure 1 A00290 Taper Bearing Figure 1 A00291 Shaft, Right Figure 3 A00292 Shaft, Left Figure 4 A00293 Seal Figure 3 A00294 Sealed BUSHING figure 6 Inner bushing A0039 Roller D Figure 8 A00397 Figure 8396 A00396 Bushing and Bearing D Plug 8 A00297 Figure 8 A00396 RUNDO PLUGRATURE 9 A0039 A00396 PLUGROME :42 (AFTER MARCH 1997) FIGURE 8 A00410 LUBRICATION PLUG FIGURE 1 A00648 SHAFT ASSY. LEAF0 SPRING FIGURE 2 A00651 RIGHT FRONT FLANGE FIGURE 2 A00652 LEFT FRONT FLANGE FIGURE 2 A00653 ABSORBER IDENTIFICATION PLATE FIGURE 2 A006 52 A00653 A Absorbent Nameplate Figure 2 A00652 A00653 Absoder Nameplate Figure 2 A00652 Spaced Washer Figure 2 A00656 Washer Figure 2 A00657 Lubrication Nipple Figure 2 A00658 Crank Weld Welded) Figure 1 A00802 LUBRICATION SPOUT M6 X 100 FIGURE 2 A00884 FIGURE 10 BR ATER PIN, COTTER V5 X 50 FIGURE 3 B00001 BEARING, WHEEL, OUTER, FRONT FIGURE 3 B00002 BEARING, WHEEL, FRONT INNER FIGURE 4 B00004 BEARING, FRONT, UPPER AND LOWER FIGURE 4 B0000 BRAKE PADS, SET OF 4 MASTER FIGURE 2 CYLINDER FIGURE 11 B MASTER CYLINDER, DOUBLE - ALUMINUM FIGURE 12 B OIL TANK WITH PLUG FIGURE 12 B00016 ACCESSORY COLLECTION FIGURE 9 B00017 CYLINDER, WHEEL FIGURE 9 B00020, FIGURE 3 YOKE B00024 BRAKE, RIGHT, BRAKE ASSY002 LH, BR0AJE05 FIGURE 4 B00026 ACCESSORY COLLECTION FIGURE 5 B00029 BUSHING FIGURE 12 B00030 LEVER, BRAKE, MANUAL FIGURE 14 B00033 PRIMARY BRAKE CABLE FIGURE 13 B0 0034 REAR BRAKE CABLE FIGURE 13 B00037 ROLLER BEARING 03 B00037 ROLLER BEARING 03 FIGURE 8 B00039 ROLLER BEARING FIGURE 8 B00040 ROLLER BEARING FIGURE 8 Chapter 3 Page 3-4 September 13

82Piece Description Reference B00043 Purge screw Extension Figure 8 B00044 Roller bearing Figure 8 B00045 Roller bear BRO B00520 3 PRKLEY FIG0 ,CABLE,BRAKE,PARK FIGURE 13 B00054 SUPPORT,BRAKE,HAND FIGURE 14 B00055 SUPPORT,PULLEY,BRAKE,PRK(INFER) FIGURE 13 B00056 SUPPORT,PULLEY,BRAKE,PRK,(SUPER) ) FIGURE 13 B00057 PLATE, COVER, HINGED FIGURE 12 B00058 SPACER, PULLEY, BRAKE, PRK FIGURE 13 B00060 ROTOR FIGURE 12 B00061 KNOB ASSY FIGURE 12 B00062 CAM FIGURE 12 B B YOKE AND PIN ¼ -28 FIGURE 13 B00214 MOUNT BRACKET ASSY B025 STEEL MASTER FIGURE 1 C00 FORWARD FIGURE 11 B00217 STEEL LINE, MASTER CYLINDER TO REAR FIGURE 11 B00218 STEEL LINE FIGURE 11 B00219 STEEL LINE FIGURE 11 B00220 RUBBER LINE FIGURE 11 B00221 DIVIDER BLOCK BRAKE FIGURE 102 B00221 RELAY, CABLE, SEARCH FIGURE 8 B00222 FIGURE 22 B00699 DRUM BRAKE KIT (LEFT AND RIGHT DRUM BRAKE) FIGURE 8 B00723 SEAL KIT FIGURE 5 B00724 SMALL COLUMN KIT FIGURE 5 C MOUNTING NUT FIGURE 54/ NUT 16 NYLONSTOP FIGURE 22 C / 8-16 NYLON LOCK NUT FIGURE 22 FLAT WASHER FIGURE 24 C MOUNTING SCREW FIGURE 24 C00024 DRIVER HIP RETAINER FIGURE 25 C00027 VINYL DOOR RIGHT (WHITE) FIGURE 23 C00028 VINYL DOOR LEFT WHITE) FIGURE 23 C00038 CHASSIS EYE FIGURE 25 C LAP, CAB (WITH GLASS) FIGURE 23 C00194 Rubber Bumper Figure 25 C00195 Cover Figure 25 C00196 Seat Switch Guard Figure Figure 25 C00197 Rear Cover Figure 25 C00199 Rear Cover Assembly Figure 25 C Rear Cover Figure Figure 25 C00201 FIXED FIGURE 21 C00304 Fan Cover Figure 25 C00305 Cover Figure 25 C00306 Latch Latch Latch FIGURE 25 Chapter 3 Page 3-5 September 13

83Description Description Part Number C00346 Rear Window Shield Figure 23 C00356 Interior Headlight Shield Figure 21 C00382 Ducting and Heater Cover Figure 24 C00383 Heater Vent Figure 24 C00384 Heater Vent Figure 24 C00386 Fluid Separator Shroud Cover Figure 24 25 C00387 FIGURE 12 C00524 RETRACTABLE SEAT BELT FIGURE 22 C00560 HEATER ASSEMBLY FIGURE 24 C00583 FAN COVER PLATE FIGURE 18 C00625 COUPLING EXTENSION FIGURE 27 CM SCREW CHC M4 X 10 CM SCREW FIGURE 12.20 CM CH 9 CM CHC SCREW M8X35. 9 FIGURE 8 CM SCREW CHC M12 X 25 CL:12.9 FIGURE 8 CM MOUNTING SCREW FIGURE 24 CM MOUNTING SCREW FIGURE 24 CM H NUT M8 FIGURE 12 CM MOUNTING NUT FIGURE 24 CM FLAT WASHER FIGURE 24 CM WASHER FIGURE 17 CM WASHER FIGURE 17 CM STAR WASHER FIGURE 24 CM WASHER FIGURE 17 CM SCREW FHC M8 X 20 CL ​​10.9 FIGURE 8 CM SCREW M8 X 35 FIGURE 17 CM SCREW M10 X 25 FIGURE 17 D00137 FRONT RINGS FIGURE 27 E00008 ET02 ET09 17 MALE SOCKET MALE FIGURE 1 Figure 17 Pump contactor Figure 20 E00052 Seat switch Figure 22 E00055 Motor, windshield wiper Figure 23 E00087 Kit of tip Figure 20 E0008 Load Fuse 1 Figure 17 E002 Block Figure 18 E00224 Intermittent Unit, 12V Figure 17 E00263 Contactor Tip Kit Figure 20 E00267 Backup Alarm Figure 18 E00333 Female Terminal Figure 18 E00334 F Figure 18 E0036 E00348 FUSE HOLDER FIGURE 20 E00390 MICRO SWITCH FIGURE 20 E00403 INCLINATION DEVICE, COMPLETE FIGURE 18 Chapter 3 Page 3-6 September 13

84Part Description E00424 White Spacer Figure 17 E00561 Controller Cover Figure 25 E00583 20 AMP FUSE FIGURE 18 E00645 Heater Fan Figure 24 E00647 Heater Element Figure 24 E00651 Triangle Wrench, Figure 25 and Connector Kit Figure 20 20 E00769 CUSTANCE Connector, 3 Slots Figure 17 E00770 Figure Figure 17 E00775 Small piece Figure 17 E00777 Female Plug Figure 17 E00778 Macho Plug Figure 17 E00953 Suppass, Contactor Pump Figure 20 E00993 Figure Switch Figure Figure 17 E01003 Slot Figure 17 E01013 HOMETT E01014 HINTIN Figure 17 Light, LED Figure 21 E01108 Green symbol, light Figure 17 E01109 White green symbol Figure 17 E01136 relay, 12 V, contactor, heating Figure 17 and cabin timer for heating Figure 17 E01165 fuse, 600 AMP Figure 20 E0116 fuse, 100 AMP FIGURE 20 E01242 EURO PLUG, FEMALE END FIGURE 18 E01243 PLUG EURO PLUG, MALE END FIGURE 18 E01244 ENC HUFE EURO, Manual Unlock Figure 18 E01245 EURO PLOSS, Clip Figure 18 E01246 CC-CC converter Figure 20 E01263 Switch head, teacher Figure 17 E01337 Block of button Figure 18 E01338 Switch block .stop Figure 18 E0133 Control Figure 17 E01359 PEDAL/ Throttle Switch Figure 19 E Potentiometer Figure 19 E Micro Switch Figure 19 E01367 Controller Panel Figure 20 E01377 Terminal Block Figure 20 E01378 Fuse Figure 20 E01379 Diagnostic Connector Figure 18 E01380 Pinticaltic Figure 18 E Pin E01382 CURTIS DIAGNOSTIC DISPLAY ASSEMBLY FIGURE 17 E01383 CASE J1 CONNECTOR FIGURE 20 E01384 J1 CONNECTOR SOCKETS FIGURE 20 E01386 MAIN CONTACTOR SUPPORT FIGURE 20 Chapter 3 Page 3-7 Set. 13

85PART DESCRIPTION REFERENCE E01392 WASHER, FIGURE 20 PANEL E01398 CURTIS PANEL COMPLETE FIGURE 20 E01405 OUTLET, FIGURE 18 HOLE E01418 RELAY, 12V, HEADLIGHT FIGURE 17 E01419 E. OPERATOR STOP SWITCH FIGURE 18 E01420 PUSHBUTTON, O.4 E01504 MAIN CABLES FIGURE 20 E01525 ENGINE CABLES (M1, U) FIGURE 20 E01526 ENGINE CABLES (M2, V) FIGURE 20 E01527 ENGINE CABLES (M3, W) FIGURE 20 E01537 REAR LIGHT SOCKET FIGURE 21 E01538 TAIL PINS Rear light Figure 41 EDPCE switch connector Figure 17 E01545 switch connector, intermediate piece Figure 17 E01557 Green symbol, heating Figure 17 E01598 LED lighthouse Figure 21 Connector Position E Weatherpack, Materpack Connector, Materpack Female Figure 8 E01865 Beacon F 18 Beacon 14 LED 14 LED E019 AC PUMP 14 Light of work Figure 21 E01951 Deutsch housing, harness Figure 19 E01952 Wedge Figure 19 E01953 Pocket TE female Figure 17 E01954 UTSCH box, accelerator Figure 19 E01955 Figure 19 E01956 male plug Figure 17 E01957 Temperature switch Figure 23 E01963 AC MOTOR/PUMP Figure 18 E01969 Deutsch Plug figure Figure 17 E01970 Deutsch Plugdsch Figure 17 E01971 17 E BEACON 21 AGE F01433 FLAP Figure 25 F01434 Right FLAP bracket echo Figure 25 F01658 Fan Mount Figure 24 F02465 Charge Plug Cover (Optional) Figure 25 F03217 EURO Plug Mount FOOTBALL MOUNT FIGURE 19 F03925 BUSBAR, PUMP FIGURE 20 F03926 BUSBAR, STRAIGHT FIGURE 20 F03927 BUSBAR , TWISTED FIGURE 20 F03946 BUS BAR, CONTROLLER VE FIGURE 20 F03947 BUS BAR, CONTROLLER +VE FIGURE 20 F03960 REAR COVER, CHARGER VE FIGURE 20 F03947 BUS BAR, CONTROLLER +VE FIGURE 20 F03960 REAR COVER, FAN FIGURE 1 CONTROLLER 3 FAN 9 FIGURE 25 Chapter 3 Page 3-8 Configure. 13